Delicate placement of filled chocolates/pralines into assortment trays
In confectionery boxing for assorted ranges (e.g., Quality Street, Garoto, seasonal pralines), individual chocolates must be selected and seated one-by-one into the shaped pockets of preformed trays or boxes in a defined pattern. The objects are fragile and variable: soft-centred or filled pralines that deform under excess clamp force, tempered chocolate whose glossy surface is easily marred or fingerprinted, and pieces that vary in geometry across a single assortment. The task sits at the secondary-packaging stage downstream of moulding/enrobing and upstream of lidding and cartoning, often at high line speed. It is hard for a robot because grasp force must be modulated per piece to avoid crushing or surface damage while still seating the piece accurately into a tight tray pocket; current solutions rely on carefully calibrated vacuum cups, but mixed-assortment, soft-centred lines remain a labor-intensive manual pain point. Nestlé's own Chocobot project (with Pollux) demonstrates direct interest in robotic chocolate-into-box assembly. We identified this through our own research; we have not confirmed the specifics with the customer directly. This page is our researched read — a starting point for that conversation.
What the task is
RESEARCHED · our reconstructionIn confectionery boxing for assorted ranges (e.g., Quality Street, Garoto, seasonal pralines), individual chocolates must be selected and seated one-by-one into the shaped pockets of preformed trays or boxes in a defined pattern. The objects are fragile and variable: soft-centred or filled pralines that deform under excess clamp force, tempered chocolate whose glossy surface is easily marred or fingerprinted, and pieces that vary in geometry across a single assortment. The task sits at the secondary-packaging stage downstream of moulding/enrobing and upstream of lidding and cartoning, often at high line speed. It is hard for a robot because grasp force must be modulated per piece to avoid crushing or surface damage while still seating the piece accurately into a tight tray pocket; current solutions rely on carefully calibrated vacuum cups, but mixed-assortment, soft-centred lines remain a labor-intensive manual pain point. Nestlé's own Chocobot project (with Pollux) demonstrates direct interest in robotic chocolate-into-box assembly.
Is this the actual task and sequence? What are the real tolerances, cycle rate, and reject criteria, and which steps are today's manual bottleneck? Answering these is what turns this from a researched signal into a validated use case.