Handle and place deformable refill pouches and sachets into cartons
Unilever produces large volumes of flexible packaging — stand-up refill pouches (home care, hair), single-serve food and condiment sachets, tea pouches — that are limp, variable in shape, and prone to slipping or folding. The task is to acquire a single deformable pouch from a stack or stream and place it into a carton or display tray in a defined orientation without grabbing two, tearing the film, or crushing contents. This sits at secondary packaging, between primary fill/seal and case packing. It is genuinely hard because a limp pouch's shape changes as it is gripped, requiring compliant grasping and slip sensing rather than rigid pick-place; vision alone cannot resolve double-picks or grip stability on flexible film. Note: where the equivalent step is robust case/carton transport, it is out of scope and excluded here. We identified this through our own research; we have not confirmed the specifics with the customer directly. This page is our researched read — a starting point for that conversation.
What the task is
RESEARCHED · our reconstructionUnilever produces large volumes of flexible packaging — stand-up refill pouches (home care, hair), single-serve food and condiment sachets, tea pouches — that are limp, variable in shape, and prone to slipping or folding. The task is to acquire a single deformable pouch from a stack or stream and place it into a carton or display tray in a defined orientation without grabbing two, tearing the film, or crushing contents. This sits at secondary packaging, between primary fill/seal and case packing. It is genuinely hard because a limp pouch's shape changes as it is gripped, requiring compliant grasping and slip sensing rather than rigid pick-place; vision alone cannot resolve double-picks or grip stability on flexible film. Note: where the equivalent step is robust case/carton transport, it is out of scope and excluded here.
Is this the actual task and sequence? What are the real tolerances, cycle rate, and reject criteria, and which steps are today's manual bottleneck? Answering these is what turns this from a researched signal into a validated use case.